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<title>Production Planning News</title>
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<description>Your portal to the world of production planning.</description>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Is-Lean-Worth-the-Investment.aspx</guid>
<title><![CDATA[Is Lean Worth the Investment?]]></title>
<description><![CDATA[In a recent survey of manufacturing executives, the majority said lean initiatives failed to cut costs by 5 percent, the typical minimum threshold for successful productivity programs. Most also admitted that any savings were temporary. Are the benefits of lean still worth the investment?<br />
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Despite significant investments in lean or Six Sigma as part of their overall retrenchment efforts, most large manufacturers fail to reach &mdash; or even come close to &mdash; their cost-savings targets, according to business process consultancy AlixPartners.<br />
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In a recent survey of C-level and senior-level manufacturing executives across a range of industries, nearly 70 percent of manufacturing leaders said their manufacturing-improvement efforts led to a reduction in manufacturing costs of less than 5 percent, the researchers' minimum benchmark for productivity improvements to be deemed successful. Among the manufacturers AlixPartners surveyed, 47 percent had hoped to achieve savings in excess of 5 percent by implementing lean manufacturing and operational improvement practices. Yet only 31 percent actually reached that mark.<br />
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According to the findings, 36 percent of respondents said their cost savings from such efforts were 3 percent to 4 percent of total manufacturing costs, while 19 percent of respondents reported their savings were 2 percent or less. Moreover, 14 percent of manufacturing executives said they didn't even know how much they were saving through their productivity-improvement efforts.<br />
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Meanwhile, 59 percent of respondents said they anticipate less than half of expected savings to be realized and sustained. Only 14 percent said they could sustain more than three-quarters of the identified savings.<br />
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&quot;Most continuous improvement initiatives focus too much on implementing a particular 'checklist' of program tools and processes, rather than on basic execution,&quot; Steve Maurer, managing director and leader of AlixPartners' Manufacturing Practice, said in an announcement of the findings. &quot;Many traditional lean and Six Sigma programs also tend to fail to institutionalize the improvements that they do generate. As a result, the cost benefits often aren't sustainable.&quot;<br />
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For companies in which the lean or Six Sigma initiative did not deliver the expected benefits, the top five reasons cited for failure were:<br />
<br />
&bull;The program took longer than expected (36 percent);<br />
&bull;The program was not well planned and managed (34 percent);<br />
&bull;Resources were lacking to implement the project (33 percent);<br />
&bull;There was poor cross-functional cooperation (30 percent); and<br />
&bull;They had the wrong targets, goals or objectives (29 percent).<br />
Despite a poor &mdash; or unknown &mdash; ROI reported, executives' responses indicated a significant gap between industry perception and reality: 91 percent of respondents described their improvement efforts as &quot;very effective&quot; or &quot;somewhat effective.&quot;<br />
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&quot;What's good about 'lean' and 'Six Sigma' manufacturing is the emphasis on process control, defect prevention and the elimination of waste,&quot; according to Steve Pfeiffer, director in AlixPartners' Manufacturing Practice. &quot;But such programs come up short when companies decide to implement techniques without the prerequisite process discipline. And companies that have relied too heavily on investing their capital in automation find that such projects are often expensive and slow to implement.&quot;<br />
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For all of lean's emphasis on efficiency and waste reduction, lean proponents argue that cost containment is not the primary focus.<br />
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&quot;Lean is the story of 'obliquity' &mdash; we can get greater cost reduction by not focusing primarily on cost reduction,&quot; consultant Mark Graban writes on his Lean Blog. &quot;That's hard to get your head around until you see it in practice. Traditional cost-cutting often results in worse service and worse quality (and it usually harms morale, which leads to worse service). Lean allows us to 'have it all' &mdash; it's a 'no tradeoffs' system, if you will.&quot;<br />
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In fact, starting a lean initiative from the position that it's all about cost reduction is often a recipe for failure.<br /><br />]]></description>
<pubDate>11/30/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Is-Lean-Worth-the-Investment.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Workforce-Scheduling-Software-Developer-Valiant-Na.aspx</guid>
<title><![CDATA[Workforce Scheduling Software Developer Valiant Named Top Payroll Provider]]></title>
<description><![CDATA[Workforce Management magazine has named employee scheduling software developer Valiant as one of the nation&rsquo;s top payroll providers.<br />
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The designation is based on a series of criteria, including revenue derived from payroll services as well as the number of clients that use the company for payroll services. Also named are industry powerhouses ADP, Compupay and Paychex, among others.<br />
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PCS/Valiant CEO Anthony Petraco commented, &ldquo;Valiant&rsquo;s strength, and inclusion in this list I believe, derives from the fact that we help companies that employ hourly workforces by providing them with two equally powerful workforce management solutions: leading-edge technology available in an integrated, single database; coupled with expertise specific to their industry. It is that unique combination that makes us a valuable partner to the clients we work with, and we are all very pleased to have made the list.&rdquo;<br />
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PCS/Valiant provides comprehensive, fully integrated point-and-click workforce management software solutions to more than 2,200 clients nationwide. The industries they serve include Security, Parking, Restaurant/Hospitality, Government Contracting and others.<br />
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<pubDate>11/29/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Workforce-Scheduling-Software-Developer-Valiant-Na.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Implementation-of-Lean-Manufacturing-Methods-Impro.aspx</guid>
<title><![CDATA[Implementation of Lean Manufacturing Methods Improves Competitiveness of Midwest Precision]]></title>
<description><![CDATA[Midwest Precision is announcing their newly implemented Lean Manufacturing Methods program to improve the competitiveness of their precision manufacturing and assembly services.<br />
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The first step in the lean process starts with a 6S Program that consists of six steps:
<ul>
    <li>Sort</li>
    <li>Straighten</li>
    <li>Shine</li>
    <li>Standardize</li>
    <li>Sustain</li>
    <li>Safety</li>
</ul>
&ldquo;Implementing 6S in the shop and offices has led to increased efficiencies and reduced costs,&rdquo; states Paul Ruley, Midwest Precision&rsquo;s Vice President of Engineering and Operations. &ldquo;For example, our job setup personnel no longer need to search for tooling and hardware which improves machine tool uptime. Consumable tooling is now inventoried in our business system and cataloged electronically using bar code technology, saving several hours a day and eliminating excess inventory of expensive tooling&rdquo;.<br />
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To keep the focus on sustaining the 6S program, the plant floor and office areas have been organized into zones with each assigned an owner who is accountable for continuous improvement. Monthly audits determine a score for each of the 6S elements. Monthly scores are charted, posted to provide visual reinforcement, and reviewed by Midwest's Quality Management System.<br />
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Another Lean Manufacturing tool implemented by Midwest Precision is &ldquo;visual management.&rdquo; This highlights work queues and increases visibility of bottlenecks to company personnel. Other examples of visual management being used include production cycle metrics, outside process queue tracking and product traceability cards.<br />
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Midwest Precision is using Information Technology on the plant floor to supplement its lean initiatives. These include paperless labor reporting and electronic scheduling displays. For labor reporting, bar coded job routers are scanned by employees when reporting production, preventing errors and providing production information to management immediately. Electronic scheduling displays reduce queue time and eliminate waste by highlighting job readiness through a &ldquo;red / green&rdquo; matrix. An &ldquo;all green&rdquo; matrix signals to setup personnel that all elements of a job are in place prior to beginning a setup.<br />
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&ldquo;Our objective is to be the premier precision machining / assembly contract manufacturer in the world and we are taking the necessary steps to achieve that objective&rdquo; said Ruley. Lean techniques are a key element of our continuous improvement efforts.&rdquo;<br />
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About Midwest Precision <br />
Established in 1953, Midwest Precision, formerly known as Midwest Screw Products, is an AS9100 / ISO 9001 certified manufacturer of precision machined components and assemblies for the Aerospace, Defense, Power Generation and Engineered Industrial markets. The company is well-known for its innovative manufacturing engineering, value-adding capabilities including program management and expertise in precision machining and assembly of close tolerance materials including Stainless Steel, Aluminum, Nickel Alloys, Titanium and other engineered materials.<br />
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Midwest Precision was formed by former executives of International Motion Control, a global leader in industrial and aerospace motion control components and systems. Midwest Precision applies operational expertise and investment discipline to successfully grow industrial manufacturing companies.<br />]]></description>
<pubDate>11/28/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Implementation-of-Lean-Manufacturing-Methods-Impro.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Intevac-to-Present-at-the-Barclays-Capital-Global.aspx</guid>
<title><![CDATA[Intevac to Present at the Barclays Capital Global Technology Conference]]></title>
<description><![CDATA[Intevac, Inc. announced today that company management is scheduled to participate in the Barclays Capital Global Technology Conference, being held at Palace Hotel in San Francisco on December 7th and 8th. The Intevac presentation is scheduled to commence at 1:30pm PST on December 8th, 2011. The presentation slides and an audio webcast will be available through the presentations link on the investor page of the company's website for a limited time. <br />
<br />
About Intevac <br />
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Intevac was founded in 1991 and has two businesses: Equipment and Intevac Photonics. <br />
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Equipment Business: We are a leader in the design, development and marketing of high productivity lean manufacturing systems and have been producing Lean Thinking platforms since 1994. We provide process manufacturing equipment solutions to the hard disk drive industry, high-productivity process manufacturing equipment and inspection solutions to the solar photovoltaic industry and wafer handling platforms to the semiconductor industry. <br />
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Intevac Photonics: We are a leader in the development and manufacture of leading edge, high-sensitivity imaging products and vision systems, as well as table-top and handheld Raman instruments. Markets addressed include military, industrial, medical and scientific. <br />
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<pubDate>11/28/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Intevac-to-Present-at-the-Barclays-Capital-Global.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Topcon,-DynaRoad-Release-Construction-Planning-Sof.aspx</guid>
<title><![CDATA[Topcon, DynaRoad Release Construction Planning Software]]></title>
<description><![CDATA[Topcon Positioning Systems (TPS) and DynaRoad Oy, a software company in Helsinki, Finland, announced the release of DynaRoad v5.2 construction scheduling and planning software.<br />
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Earlier this year, TPS purchased a significant share in DynaRoad Oy, which develops project management software specially designed for large-scale construction such as highway, tunnel, railway, area development and harbor projects.<br />
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Juuso Makinen, CEO of DynaRoad Oy, said, &ldquo;Version 5.2 has improved planning tools with a map view for visualizing project progress week-by-week. The software also has industry specific tools.  For example, for earthmoving, the new version allows the importing of quantity data directly from a Microsoft Excel spreadsheet so, within minutes, the user has developed a mass haul plan.&rdquo; <br />
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He said that the new version also provides a &ldquo;new look and feel in graphical views and has added interactive planning tutorials and sample projects.&rdquo; <br />
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At the time of the purchase, Ivan Di Federico, TPS chief strategy officer, said, &ldquo;Contractors and designers use DynaRoad products and services to save time and money by optimizing and controlling the production of large and complicated earthworks projects. <br />
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&ldquo;The DynaRoad solution combines mass haul optimization, location based scheduling and production control.&rdquo; <br />
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Prior to the purchase agreement, DynaRoad and TPS worked together developing products for asset management, planning and scheduling. <br /><br />]]></description>
<pubDate>11/28/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Topcon,-DynaRoad-Release-Construction-Planning-Sof.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Dispatching-Solutions-Joins-John-Deere-to-Supply-I.aspx</guid>
<title><![CDATA[Dispatching Solutions Joins John Deere to Supply Information Technology]]></title>
<description><![CDATA[<p>Dispatching Solutions,&nbsp;inc. has been chosen by Deere and Company to supply a  full suite of software solutions and GPS-based asset tracking units to John  Deere dealers worldwide. The DSi software suite integrates with Deere Corporate  systems and local dealership data to provide improved scheduling efficiency and  enhanced customer service experiences for service and transportation operations  alike.&nbsp;</p>
<p>&quot;We are excited to support John Deere and its dealership community by  offering the technology needed to realize their vision of a more effective  service organization,&quot; states <span class="xn-person">Jim Jackson</span>, CEO,  Dispatching Solutions, inc.</p>
<p>Software developed by Dispatching Solutions combines centralized business  information, configurable workflow processes, and live-updating location data.  These features help dispatchers and dealers organize services, including  technicians in the field. DSi's flagship application,DSi Service Manager&reg;, links together all essential components  of field service operations including order management, GPS asset monitoring,  preventative maintenance scheduling, labor tracking, and invoicing. Features  such as skill matching, drag-and-drop scheduling, intelligent mapping and  routing, and flexible search filtering are incorporated to reduce errors and  save time.</p>
<p>Using ARES&reg;, a business rule management system, in conjunction with DSi  Service Manager&reg; allows dealerships to customize the delivery of real-time  information to customers, technicians, and sales personnel.&nbsp; Work time,  appointment lead times, and work-to-bill cycle times can be greatly reduced,  improving dealership margins, freeing up busy personnel , and creating real,  measureable savings.</p>
<p>Dealerships can use the integrated reporting system or systems such as  Cognos&reg; or Crystal Reports&reg; to create Summary, Exception, or Detail reports on a  recurring basis to track performance and business standards.</p>
<p>&quot;This partnership will make a great impact on how technology is utilized  within John Deere dealerships. We are raising the bar on service standards with  our optimized, paperless products for transport and service management.&quot; &ndash;Brian  Baluyot, VP Business Development, Dispatching&nbsp;Solutions, inc.</p>
<p><b>About  Dispatching Solutions, Inc:</b>&nbsp; Based in <span class="xn-location">Upland,  California</span>, Dispatching Solutions is a supplier of service and transport  management software solutions for equipment service, transportation, and rental  companies.&nbsp; For nearly 20 years Dispatching Solutions has provided services and  solutions for managing and improving logistics to heavy equipment manufacturers,  dealers and transporters. Through forward thinking and innovation, we have  expanded our expertise to all aspects of equipment service and transportation.  DSi products and support have helped our customers save millions of dollars each  year in their transportation and field service operations through improved  processes and greater efficiency.</p>
<br /><br />]]></description>
<pubDate>11/28/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Dispatching-Solutions-Joins-John-Deere-to-Supply-I.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Continental-AG-Efficient-processes-at-Regensburg.aspx</guid>
<title><![CDATA[Continental AG : Efficient processes at Regensburg Plant honored with Automotive Lean Production Award]]></title>
<description><![CDATA[<div style="TEXT-ALIGN: justify; FONT-SIZE: 13px; VERTICAL-ALIGN: top">
<p><span>The Regensburg facility belonging to international automotive supplier  Continental ranks among the best plants across Europe when it comes to  implementing lean production. At the presentation of the Automotive Lean  Production Awards, offered for the sixth time by trade journal <em>Automobil  Produktion</em> and management consultants Agamus Consult, Continental finished  first in the &quot;International Corporations&quot; category. &quot;This award has been earned  by our employees, who in the last few years have consistently followed the path  to lean production that we prescribed. Through extensive training measures we've  laid the cornerstone for the continuous improvement of our production processes  and an increase in quality, ultimately enabling us to boost the competitiveness  of the plant,&quot; said Regensburg Plant Manager Wolfgang Güntner at the awards  ceremony in Munich. </span></p>
<p><span>Kaizen and jidoka: a challenge for the workforce</span></p>
<p><span>One of the most prestigious honors in the industry, the Lean Award is  based on the results of a benchmark study in which Agamus Consult puts the  implementation of lean strategies in the European automobile industry under the  microscope. The Award is open to both automakers and suppliers. This year the  jury registered &quot;an even higher level of quality-orientation, a rigorous focus  on value-added processes, and involvement of employees in the implementation  phase.&quot; This was also the route adopted by Continental in Regensburg.  &quot;Concurrent with short-time working in 2008/2009 we set up an extensive training  program and launched a professional development offensive,&quot; said Plant Manager  Güntner. Over the past two years, more than 2,000 employees attended the various  courses offered by the Lean Academy set up specifically for this purpose.  Training covered the most common concepts as well as the methods and management  philosophies without which lean production cannot work. Kaizen - the incremental  ongoing improvement of a product or process - has since become part of the  everyday vocabulary of Continental employees , as has jidoka, another idea  developed by Japanese automaker Toyota, whereby product quality is not simply  inspected at the end of the line but monitored throughout each individual  production process. To make that possible, every single employee must be trained  in the system, enabling them to spot a defect immediately and then take the  initiative to stop production. While that means a short-term disruption and loss  of production, the bottom line is a marked increase in quality, because faults  are immediately identified and rectified. &quot;This way we attain not one but two  key goals of lean production,&quot; said Dr. Markus Fischer, Head of Industrial  Engineering at Continental in Regensburg: &quot;We obtain an improvement in quality  and avoid any waste of resources.&quot; </span></p>
<p><span>Lean production leads to tangible improvements</span></p>
<p><span>The improvements achieved at Continental in Regensburg through the  rigorous implementation of the lean production philosophy and the resultant  optimization of the production process can be measured. &quot;We were  able to show that the introduction of lean production has had a positive impact  on both our quality performance and our financial indicators,&quot; emphasized Dr.  Fischer. By way of example, during the past two years set-up times  for the manufacturing cells have dropped to almost half their previous level.  And the cells are designed in such as way as to make them scalable, so they can  be readily adapted to changes in demand level. &quot;We gear our efforts to customer  demand, which, when it comes to the start of production of a new part or system,  means we don't immediately go into highly automated mode,&quot; said Fischer.</span></p>
<p><span>According to the jury of the Automotive Lean Production Awards, along  with the other winners, Continental has made &quot;marked improvements in performance  in respect of quality, productivity and costs.&quot; The key indicators  in 2011 for productivity, costs, quality, throughput times and inventories also  showed that the top-ranked players in the study were able to realize much more  extensive improvements than other companies.</span></p>
<p><span>One important factor in the successful implementation of lean  activities, according to Agamus Consult CEO Dr. Werner Geiger, was the creative  input of the winning companies: &quot;Successful companies don't simply embrace  ready-made solutions; they adapt principles and best practices to their  needs.&quot;</span></p>
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<pubDate>11/24/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Continental-AG-Efficient-processes-at-Regensburg.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Terumo-Cardiovascular-Systems-saves-$1-million-in.aspx</guid>
<title><![CDATA[Terumo Cardiovascular Systems saves $1 million in one year with Demand Solutions]]></title>
<description><![CDATA[Terumo Cardiovascular Systems (Terumo CVS) is a global manufacturer and distributor of a wide spectrum of products for the medical industry. The company has more than 1500 finished good SKUs comprising hardware such as heart-lung machines, disposables such as blood oxygenators, and a steady flow of custom tubing pack orders. Due to the delicate nature of the industry, products undergo strict quality testing and sterilisation. Terumo CVS' level of precaution to keep end users safe requires a complex supply chain.<br />
<br />
A single tubing pack used during open-heart surgery, for example, is manufactured in Ashland, Massachusetts then shipped to New York for sterilisation. From New York, the tubing pack travels to Maryland to be incorporated with another component and then packaged. The finished product is then sent to one of the company's five distribution centres. From the DC, it is finally shipped to a hospital and used on a patient.<br />
<br />
With so many product variations and steps in the supply chain, it is easy to understand the challenges inherent in Terumo CVS' supply and demand planning. The company previously used another forecasting system, which reportedly made tracking the many plants and distribution centres and accounting for the seasonality of its products difficult.<br />
<br />
<strong>Seasonality</strong><br />
&quot;Believe it or not, even medical products are seasonal,&quot; explained Kevin Doughty, director of supply chain management at CVS. &quot;Our three biggest sales months are October, January and March because people avoid having surgery during the holiday season.&quot; Terumo CVS implemented Demand Solutions Forecast Management (DS FM) and Requirements Planning (DS RP) back in 2006 to provide visibility into its multiple plants and distribution centres, and to forecast the unique seasonality of its products.<br />
<br />
Demand Solutions quickly helped the company achieve its main business objectives while pleasantly surprising management with additional, unanticipated benefits. &quot;In one fiscal year, Demand Solutions has saved us $1 million by reducing our inventory by 36 per cent,&quot; said Doughty. &quot;We experienced a rapid return on investment just with the inventory reduction, not to mention what we've saved in backorders, write-offs and obsolete inventory.&quot;<br />
<br />
Along with reducing inventory by more than one third, Demand Solutions has increased Terumo CVS' inventory turns from 3.1 to 4.1. The company's fill rates were good before Demand Solutions &ndash; 97.5 per cent in fiscal year 2006 &ndash; but escalated to 99 per cent for fiscal year 2007.<br />
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<strong>Managing by exception</strong><br />
With an average shelf life of three to five years and little visibility, Terumo CVS' obsolete inventory was dragging down profits. Unlike most software companies, Demand Solutions develops its planning tools with the underlying philosophy that people are smarter than software. &quot;My favorite functionality in Demand Solutions Requirements Planning (DS RP) is the ability to manage by exception,&quot; commented Doughty. &quot;Now that we can use statistical formulas along with our own gut instincts, we can do our jobs better.&quot;<br />
<br />
The executives at Terumo CVS hold monthly Sales &amp; Operations Planning (S&amp;OP) meetings to make strategic decisions based on the forecasts from Demand Solutions. &quot;Prior to Demand Solutions, I could not defend my forecast reports,&quot; said Doughty. &quot;Now, not only do I trust the reports from Demand Solutions, but the executives do too. Our meetings are much smoother now and we have reliable information necessary to make top-line decisions.&quot;<br />
<br />
Dan Baksa, senior account manager for Demand Solutions, added: &quot;Having visibility into the supply chain creates a ripple effect of benefits. Terumo CVS is an excellent example of a customer that had specific goals in mind when it implemented Demand Solutions and has been pleased with the added benefits of tightening its planning.&quot; <br /><br />]]></description>
<pubDate>11/24/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Terumo-Cardiovascular-Systems-saves-$1-million-in.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Evocos-Event-Management-Software-from-Silverbear.aspx</guid>
<title><![CDATA[Evocos Event Management Software from Silverbear]]></title>
<description><![CDATA[<p>Evocos is a fully web based end to end event management software solution  designed to manage all types of events such as; seminars, conferences, training  courses, internal meetings and incentives. The flexible architecture of evocos  enables companies who manage events to offer a customised and bespoke booking  journey capturing the relevant delegate data for each event. The system  includes; an event micro site, an invitation manager, online customised booking  form, delegate management, travel management, resource management, event  reporting, conference module and e-survey manager.</p>
<p>Evocos, a Silverbear solution, is a leading supplier of event software<strong> </strong>providing a world class event  solution to all industries. We pride ourselves on listening, understanding and  acting upon our customers&rsquo; event requirements. Our highly sophisticated and  intuitive event solution helps you meet your daily challenges of managing an  event from inception to conception increasing productivity, efficiency and  recognising the business opportunities.</p>
<p><strong>Evocos Event Managed Service</strong></p>
<p>Evocos has extended it&rsquo;s event offering to provide a managed event service,  For a flat and affordable fee we will build a website branded to your corporate  specifications and&nbsp;send out personalised, branded e- invitations to an uploaded  targeted delegate audience. The invitation will allow your delegates, with just  one click, to register for the conference/event online. Automated emails are  then sent to the delegate confirming registration and further automated emails  can be scheduled to send information such as;&nbsp;itinerary/agenda and information  on the event or conference.</p>
<p><strong>E</strong><strong>vocos Conference &amp; Event Scheduling  Tool</strong></p>
<p>Evocos Conference and Event Scheduler allows you to organise a multi-day  conference or event bringing suppliers, sponsors and delegates together. Our  scheduling tool recognises the constraints and complexities of scheduling  multiple one to one meetings and workshops.</p>
<p>The Scheduler can be purchased and used as a standalone &lsquo;out of the box&rsquo;  solution which enables you to upload and make sense of your multiple  spreadsheets. Alternatively, it can be integrated into our event software  solution, evocos, for a complete end to end event management solution.</p>
<p>The evocos Event Scheduler is an industry specific, intuitive web-based tool  which enables you to manage and schedule multifaceted one-to-one meetings and  workshops for your delegates, suppliers, speakers and sponsors simply and  efficiently</p>
<br /><br />]]></description>
<pubDate>11/24/2011 12:00:00 AM</pubDate>
<link><![CDATA[http://www.productionplanning.com/News/Evocos-Event-Management-Software-from-Silverbear.aspx]]></link>
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<guid isPermaLink='true'>http://www.productionplanning.com/News/Coca-Cola-Enterprises-announce-£50m-investment-in.aspx</guid>
<title><![CDATA[Coca-Cola Enterprises announce £50m investment in Great Britain]]></title>
<description><![CDATA[<p>The investment at its Wakefield, East Kilbride and Sidcup  manufacturing facilities forms a crucial part of Coca-Cola Enterprises  (CCE) strategy for growth, whilst also reducing the impact of its  operations on the environment.</p>
<p>Business Secretary Vince Cable said: &ldquo;I welcome Coca-Cola&rsquo;s new &pound;50  million investment programme in green technology and their ambitions to  grow UK production.&rdquo;</p>
<p>&ldquo;Food and drink is the largest manufacturing sector in the UK,  contributing some &pound;20bn to the economy every year which is 15 per cent  of our total manufacturing output,&rdquo; Mr Cable added. &ldquo;This investment is a  major signal of confidence in the British economy.&rdquo;</p>
<div style="width: 289px" class="wp-caption alignleft" id="attachment_1519">
<div style="text-align: left;"><a rel="attachment wp-att-1519" href="http://www.themanufacturer.com/articles/coca-cola-enterprises-announce-50m-investment-in-great-britain/wakefield-production-line/"><img height="186" width="279" alt="The production line at Coca Cola Enterprises, Wakefield" src="http://www.themanufacturer.com/wp-content/uploads/2011/11/Wakefield-production-line-279x186.jpg" title="The production line at Coca Cola Enterprises, Wakefield" class="size-medium wp-image-1519" /></a></div>
<p class="wp-caption-text">The production line at Coca Cola Enterprises, Wakefield</p>
</div>
<p>The new facility will increase Wakefield&rsquo;s storage capacity by 102%,  which means that products manufactured at the site will be delivered to  customers directly, rather than via external warehouses.&nbsp;As a result,  the company has announced that it plans to save 500,000 road miles per  year.</p>
<p>CCE is also investing &pound;5.4m in a number of projects at its East  Kilbride site. It is introducing a SIDEL SB0 20, a new energy-efficient  bottle blowing facility that will produce lightweight PET bottles,  reducing the amount of PET required. The drinks manufacturer has also  invested in a ACMI Fenix 165 packaging machine that removes the need to  use cardboard in the packaging of multi-pack products.&nbsp;</p>
<p>An investment of &pound;15m is boosting production capabilities at CCE&rsquo;s  Sidcup site. A new canning line will raise the site&rsquo;s capacity by an  additional 20 million cases of product per year. Innovations in the  technology used on the new canning line mean that it will use 20% less  water, helping to meet the company&rsquo;s aim of reducing the site&rsquo;s carbon  footprint by 610 tonnes in 2012.</p>
<p>Simon Baldry, managing director of CCE GB, said: &ldquo;We are committed to  manufacturing in this country and are proud that 95% of what we sell is  made in Great Britain. The &pound;50m investment is crucial to developing our  business in line with our fundamental objective to grow more, while  minimising our impact on the environment.&rdquo;</p>
<p>This news comes as the Department for Business, Innovation and Skills  is running a two-week long showcase of the importance of food and drink  manufacturing to the UK economy. The event is running between 14 &ndash; 25<sup>th</sup> November, at 1 Victoria Street, London, SW1H 0ET.</p>
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<pubDate>11/24/2011 12:00:00 AM</pubDate>
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<title><![CDATA[Going global all about strategy, timing]]></title>
<description><![CDATA[<p>A prominent local economist recently remarked on how ongoing  uncertainties in the global financial sector will mean going back to the  drawing board with their economic models.</p>
<p>If the issues are deep enough to stymie economists who  live and breathe this stuff, imagine the challenges for small and  medium-sized companies who are trying to wade into emerging export  markets.</p>
<p>At a trade summit organized by the Canadian Manufacturers  and Exporters this week, CME vice-president Ron Koslowsky talked about  the challenges for small and medium-sized companies entering growing and  complex markets.</p>
<p>He said it's not enough that they practise lean  manufacturing, or invest in technology or have the right human resource  strategy along with a trade capacity. They need to have the full packag,  and that will look different for every firm.</p>
<p>Cubex Ltd. is a case in point. The Winnipeg company  owned by Kitch and Bill Wilson has been making sophisticated underground  drilling equipment for the mining industry since the early '80s.</p>
<p>Chris Ross, chief financial officer, said everything  was right in its world when Canadian customers like Vale, Rio Tinto and  Agnico-Eagle said they wanted a Cubex drill.</p>
<p>&quot;But in some of the markets (around the world) these  guys are dealing in, it became an issue about how do we support those  drills,&quot; Ross said.</p>
<p>That issue was resolved last year when Cubex signed a  service and distribution deal with Sandvik, the Swedish equipment  manufacturer.</p>
<p>With about 130 employees at its Winnipeg head office  and another 50 or so across the country, Cubex is a fraction of the size  of Sandvik with its 47,000 employees and $12.6 billion in sales.</p>
<p>The two companies had been competitors until the deal  was struck. But by a stroke of good fortune it so happens the kind of  drill Cubex makes falls between the gaps of Sandvik's broad product  offering.</p>
<p>The alliance gives Sandvik a more complete portfolio  and it gives Cubex access to global markets it did not have, through  Sandvik's vast network.</p>
<p>The small Winnipeg firm is now doing business in about  29 countries, including Saudi Arabia where it recently closed a deal on  three rigs worth a total of about $5 million to a large copper mine in  development owned by Barrick Gold.</p>
<p>Hemant Shah, Cubex's western Asia sales director,  said, &quot;Before the Sandvik deal the aftermarket was a problem for us. Now  it's working out very well.&quot;</p>
<p>Ross said the Sandvik tie-in gives allows Cubex to reach the global market,</p>
<p>&quot;We can now sell into those markets and the customer  has comfort in knowing the support for the drill and investment is right  there with them,&quot; he said.</p>
<p>It might not make immediate sense that the secret to success would be teaming up with a large competitor.</p>
<p>But Colin Robertson, a former senior Canadian trade  diplomat, said it's not such an unusual approach. &quot;There are  professional courtesies among competitors,&quot; he said at this week's trade  summit.</p>
<p>Robertson said it's important companies know what  their &quot;ask&quot; is, know their product and also know the market they're  selling into.</p>
<p>Cubex may have an advantage in that its specialized equipment firmly differentiates itself.</p>
<p>&quot;There are plenty of examples in Winnipeg of companies  like Cubex, Winpak and Buhler punching their way into the global  market,&quot; Ross said.</p>
<p>Even companies like Winpak, the Winnipeg plastic film  manufacturer with more than a half-billion dollars in sales, needed  plenty of time to break into international markets.</p>
<p>Ian Garcia started to develop the Latin America market  for Winpak 15 years ago. By 2005 annual sales had grown modestly to $5  million. But in the last five years there has been real success, bumping  up sales to more than $30 million.</p>
<p>&quot;It doesn't happen overnight,&quot; Garcia said. &quot;You need  time to learn the market. You have to be committed to being there for  the long term.&quot;</p>
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<pubDate>11/24/2011 12:00:00 AM</pubDate>
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<title><![CDATA[TRW's Koblenz Facility Wins 'Automotive Lean Production' Award 2011]]></title>
<description><![CDATA[TRW Automotive Holdings Corp. has been granted the 'Automotive Lean Production Award' 2011 in the category 'International Enterprise' for outstanding efficiency, lean processes and lean methodology at its site in Koblenz, Germany. TRW was granted the award at a ceremony held at the BMW World in Munich, yesterday. <br />
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TRW was one of six companies to receive the award out of more than 70 vehicle manufacturer and supplier production facilities nominated. The award - now in its sixth year - is an initiative run by the German publication Automobil Produktion and management consultancy Agamus Consult and is now considered to be one of the most significant achievements in the European automotive industry. <br />
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Doug DelGrosso, vice president global braking operations, commented: &quot;We are delighted to have received this award, which is a testament to the outstanding performance of all of our employees who have contributed to achieving best practice and 'lean production'. At Koblenz, we have established a very pragmatic lean strategy - helping us to optimize quality and efficiency at every level.&quot; <br />
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Dr Andreas Siebert, plant manager for TRW's facility in Koblenz, added: &quot;The award demonstrates the effectiveness of TRW's global processes. We have global programs and are proud of our performance in the areas of best practice, six sigma and lean manufacturing.&quot; <br />
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As part of the process, Agamus Consult analysed lean strategies and their implementation in a benchmark study across the European Automotive industry. The results showed that the award winners had demonstrated a significant increase in performance in terms of quality, productivity and cost reduction - thereby achieving a competitive advantage. <br />
<br />
About TRW <br />
<br />
With 2010 sales of $14.4 billion, TRW Automotive ranks among the world's leading automotive suppliers. Headquartered in Livonia, Michigan, USA, the Company, through its subsidiaries, operates in 26 countries and employs over 60,000 people worldwide. TRW Automotive products include integrated vehicle control and driver assist systems, braking systems, steering systems, suspension systems, occupant safety systems (seat belts and airbags), electronics, engine components, fastening systems and aftermarket replacement parts and services. All references to &quot;TRW Automotive&quot;, &quot;TRW&quot; or the &quot;Company&quot; in this press release refer to TRW Automotive Holdings Corp. and its subsidiaries, unless otherwise indicated. TRW Automotive news is available on the internet at www.trw.com . <br />
<br />
Forward-Looking Statements <br />
<br />
This release contains statements that are not statements of historical fact, but instead are forward-looking statements within the meaning of the U.S. Private Securities Litigation Reform Act of 1995. We caution readers not to place undue reliance on these statements, which speak only as of the date hereof. All forward-looking statements are subject to numerous assumptions, risks and uncertainties which could cause our actual results to differ materially from those suggested by the forward-looking statements, including those set forth in our Report on Form 10-K for the fiscal year ended December 31, 2010 (our &quot;Form 10-K&quot;), and our reports on Form 10-Q for the fiscal quarters ended April 1, July 1 and September 30, 2011, such as: any developments related to antitrust investigations adversely affecting our results, cash flows, financial condition or reputation; tighter financial markets adversely impacting the availability and cost of credit negatively affecting our business; a material contraction in automotive sales and production adversely affecting our results or the viability of our supply base; commodity inflationary pressures adversely affecting our profitability or supply base; strengthening of the U.S. dollar and other foreign currency exchange rate fluctuations impacting our results; pricing pressures from our customers adversely affecting our profitability; any shortage of supplies causing a production disruption; increasing costs negatively impacting our profitability; the loss of any of our largest customers materially adversely affecting us; costs of product liability, warranty and recall claims and efforts by customers to adversely alter contract terms and conditions concerning warranty and recall participation; costs or liabilities relating to environmental, health and safety regulations adversely affecting our results; risks associated with non-U.S. operations, including economic and political uncertainty in some regions, adversely affecting our business, results or financial condition; any inability to protect our intellectual property rights adversely affecting our business or our competitive position; any increase in the expense of our pension and other postretirement benefits or the funding requirements of our pension plans reducing our profitability; work stoppages or other labor issues at our facilities or at the facilities of our customers or suppliers adversely affecting our operations; volatility in our annual effective tax rate resulting from a change in our valuation allowances position or other factors; and other risks and uncertainties set forth in our Form 10-K and in our other filings with the U.S. Securities and Exchange Commission. We do not undertake any obligation to release publicly any update or revision to any of the forward-looking statements. <br />
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<pubDate>11/24/2011 12:00:00 AM</pubDate>
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<title><![CDATA[Route Monkey secures £500,000 grant]]></title>
<description><![CDATA[<p>The company behind a scheduling system for electric vehicles has secured an  investment of &pound;500,000 from the Finance for Business North East Technology Fund,  managed by IP Group, to help achieve its expansion plans.</p>
<p>Route Monkey has, over the past six years, developed the scheduling system  for electric vehicles, which is initially being targeted at commercial vehicles  and fleets.</p>
<p>The system helps fleet managers identify the best vehicle for every delivery  or collection, helping to remove range anxiety and improve their return on  investment.</p>
<p>And as well as securing the investment from the fund, Route Monkey has struck  a strategic partnership with Smith Electric Vehicles, to supply its technology  to the commercial electric vehicle manufacturer.</p>
<p>The global agreement will see RouteMonkey&rsquo;s scheduling software interface  with Smith Electric&rsquo;s proprietary telematics system, Smith Link.</p>
<p>Route Monkey - which provides software solutions for vehicle operators, such  as routing and back office solutions - is using the investment from the fund to  concentrate its focus on the electric vehicle market, and to open a new office  in Newcastle in addition to its base in Scotland. It is also looking at  expanding its software product portfolio, again with particular focus on the  electric vehicle market.</p>
<p>As the business grows, it plans to recruit more software developers and add  further sales resource to its team, creating new jobs in the region.</p>
<p>Longer-term, the business is looking to break into the United States and to  establish a re-seller network in territories including South Africa and  Ireland.</p>
<p>Colin Ferguson, chief executive of Route Monkey, said his aspiration is for  the business to be the &ldquo;de facto scheduling provider in commercial electric  vehicles&rdquo; and that the partnership with Smith Electric Vehicles, based in  Washington, Tyne and Wear, is a second major boost for the business, following  the investment.</p>
<p>&ldquo;We came up with the concept in 2006/07, and took it to market in 2009. Since  that time, we have been relatively successful, becoming a niche software  provider which turns over a seven-figure sum, all of which has been done under  our own steam, with no investment,&rdquo; he said.</p>
<p>&ldquo;I am confident that with this support from IP Group, which we are extremely  grateful for, we can take Route Monkey to another level. We are looking to  export and expand into new areas internationally, and are able to look at doing  that with a much more aggressive strategy than before.</p>
<p>&ldquo;We are proud to be putting down roots here in the North East, and as our  product portfolio and company grows, the new jobs we create will be here in this  region.&rdquo;</p>
<p>Angela Strand, chief marketing officer and senior vice-president of business  development at Smith, said: &ldquo;Route Monkey will help our fleet customers maximise  the range capabilities of their all-electric trucks and LCVs.</p>
<p>&ldquo;Fundamentally this is about electric vehicle asset management; EVs have a  defined daily range capability. RouteMonkey helps fleets maximise the asset by  utilising as much of that mileage as possible. The more miles the EV drives each  day, the better the return on investment.&rdquo;</p>
<p>Ian Wilson, investment manager at IP Group in Newcastle, said: &ldquo;Route Monkey  is an outstanding business, which has positioned itself well to take advantage  of the many opportunities in the electric vehicles sector, which will  undoubtedly be a real growth area in months and years to come. Its partnership  with Smith Electric Vehicles is testament to the strength of its product.</p>
<p>&ldquo;The North East already has a global reputation for its work in electric  vehicles, and I am confident that Route Monkey will become an established name  in the industry before too long.&rdquo;</p>
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<pubDate>11/24/2011 12:00:00 AM</pubDate>
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<title><![CDATA[Effective Waste Identification And Elimination With Lean Manufacturing]]></title>
<description><![CDATA[Lean manufacturing is among the foremost extensively implemented internet business development ways made use of currently. Lean production essentially is generating items implementing a more compact volume of all in comparison to classic mass production. A lot less waste, significantly less human hard work, less production room, a lot less buy of resources, and less engineering time for you personally to create anything new could be the initiatives of lean manufacturing. Lean production is really a generic technique administration philosophy based upon various modern initiatives but generally dependant on the War Manpower Commission which introduced toward the Toyota Manufacturing Programs. Lean implementation therefore remains centered on obtaining the correct things- perfect place- inside appropriate time- within the correct amount to achieve ideal perform circulation although decreasing waste and producing one of the most of productiveness while being flexible and in a position to alter.<br />
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Lean is considered the motive pressure at the rear of an increase in performance- productiveness and earnings. Obtaining the employees to get into this transformation signifies an intensive understanding of folks motorists and feelings is required. An natural environment of inclusion is important as most people not simply must discover from changes but knowledgeable why. Also to communication as getting an important component of engagement, teaching must be put in place and ongoing continually. Having a structured analysis process bundled employing their competence within just the 7 Lean abilities, (consumer awareness, enterprise pondering, adaptation, using initiatives, innovation, collaboration and affect), workers conduct and engagement are now staying strengthened through the processes and options on the organization.<br />
<br />
Quite possibly probably the most crucial lean production principles could be to generate a product with simply no defects. It will assist you to discover and solve any difficulty at its supply in its place of inside last stage. Consequently you do not really need to begin the complete operation as soon as all over again. A different principal states you will need to avoid all the minor activities, individuals and substances that are certainly not including any appeal toward the final products. You might have to discover their correct use and reassign these to another sector exactly where the organization can use them correctly and get the top from them.<br />
<br />
Some other principle that is critical in making use of lean production might possibly be to give value and relevance in direction of the suggestion of people active inside manufacturing. The rationale staying this kind of human being the nearest toward the merchandise and for that motive their views for that enhancement in the solution could be quite crucial. The next principle states that like a producer you need to consistently strengthen by yourself. Progressively alter reduce the costs, maximize the traditional and improve the productivity. Also you must be versatile adequate within your creation to satisfy the marketplace demands. You&rsquo;ve got to generate a sensible strategic firm strategy that must be flexible adequate to sit in an abrupt improve desired without the need of compromising about the common within the end product. Amongst the best issues of lean production is not standardizing. You make a decision to endure each of the efforts, normally around the week lengthy time period, include the kaizen, make variations, and end up forgetting to standardize. And almost all of us have experienced the outcomes of not standardizing: It returns to that old. You should not make it possible for that to transpire.<br />]]></description>
<pubDate>11/23/2011 12:00:00 AM</pubDate>
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<title><![CDATA[Nugget Co. officials learning lean-manufacturing techniques]]></title>
<description><![CDATA[<p>The Nugget Co. has joined an engineering consortium at the University of Texas at San Antonio to help streamline the company&rsquo;s manufacturing processes.</p>
<p>The Nugget Co. manufactures and markets a line of high-quality  lambskin products used in the production of footwear, shearling  garments, western and English-style saddles and seat covers for  automobiles and airplanes. The San Antonio company also produces  lambskin shearling for medical uses, such as wheelchairs and bed liners,  and supplies shearling for the production of paint rollers and  applicator pads. The company also provides custom tanning services for  deer and exotic game hunters throughout Texas and the United States.</p>
<p>The company is working with the UTSA Center for Advanced  Manufacturing and Lean Systems. Over the next two years, the center will  work with The Nugget Co. to improve its wastewater treatment processes  and to reduce the amount of water the manufacturer uses to produce its  sheep and lambskin products. The center is made up of a consortium of  interdisciplinary faculty members that partner with various  manufacturers.</p>
<p>&ldquo;The depth of knowledge and collective resources available at UTSA  supplementing lean technologies are exceptional, providing us a  comprehensive package of assistance,&rdquo; says J. Michael Wheeler, president of The Nugget Co.</p>
<p>The UTSA Center for Advanced Manufacturing and Lean Systems was established in 2007.</p>
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<pubDate>11/22/2011 12:00:00 AM</pubDate>
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